| 3.1 — 3.6 |
Personnel: organization chart, responsibilities, training, hygiene, health, visitors |
Hygiene & gowning procedure
GMP training plan
Job qualification record
Visitor register
Personnel health
|
| 4.1 — 4.13 |
Premises: design, zoning, cleaning, maintenance, pest control, ventilation |
Zoning plan
Cleaning & sanitization procedure
Pest control plan
Microbiological monitoring
Premises maintenance
|
| 5.1 — 5.9 |
Equipment: design, installation, calibration, cleaning, maintenance, authorizations |
IQ/OQ/PQ qualification
Calibration plan
Preventive maintenance
Cleaning validation
Equipment logbook
|
| 6.1 — 6.8 |
Raw materials & packaging materials: purchasing, receiving, identification, release, re-evaluation, water |
Receiving & inspection procedure
Supplier qualification
Supplier specifications
RM specifications
RM status management
Water qualification
|
| 7.1 — 7.3 |
Production: manufacturing operations, batch identification, in-process controls, packaging |
Master batch record (MBR)
Operations management
Batch production record (BPR)
Batch traceability
WIP management
|
| 8.1 — 8.5 |
Finished products: release, storage, shipping, returns |
Batch release
FP specifications
CoA template
Storage & shipping
Returns management
|
| 9.1 — 9.8 |
Quality control laboratory: methods, sampling, OOS, reagents, retention samples |
Raw material QC
Finished product QC
Test methods (USP-aligned)
OOS management
Retention samples
|
| 10.1 — 10.2 |
Treatment of out-of-spec products: identification, isolation, decision, reprocessing |
NC management
NC processing record
CAPA
NC register
|
| 11.1 — 11.5 |
Wastes: types, flows, containers, compliant disposal, traceability |
Waste management
Waste tracking record
Disposal plan
|
| 12.1 — 12.5 |
Subcontracting: written contract, evaluation, sharing of responsibilities |
Subcontracting procedure
Quality Agreement template
Subcontractor specifications
Evaluation grid
|
| 13.1 — 13.2 |
Deviations: deviation authorization, corrective action, recurrence prevention |
Deviations procedure
Deviation authorization form
Deviations register
|
| 14.1 — 14.3 |
Complaints & recalls: registration, investigation, recall plan, regulator notification |
Customer complaints
Standard complaint form
Batch recall (FDA + voluntary)
Crisis communication
Adverse Event reporting (MoCRA)
|
| 15 |
Change control: impact assessment, approval, traceability |
Change control
Change request form
Modifications register
|
| 16.1 — 16.3 |
Internal audit: program, competent auditors, report, follow-up |
Internal audit procedure
Annual audit plan
Audit checklist Chap. 3-17
Standard report template
Findings tracking plan
|
| 17.1 — 17.5 |
Documentation: structure, approval, distribution, revision, archiving |
Cosmetics GMP quality manual
Document control
Records management
Master document list
GMP glossary (Chap. 2)
|
| FDA / MoCRA 2022 |
US regulatory requirements: facility registration (Section 607, biennial), product listing (Section 607), Adverse Event reporting (Section 605, 6-year retention), Responsible Person designation (Section 605), safety substantiation (Section 608), fragrance allergen labeling (Section 612), mandatory recall (Section 611) |
Facility registration procedure
Product listing procedure
Adverse Event reporting
Responsible Person designation
Safety substantiation file
Fragrance allergen labeling
Mandatory recall response
|
| EU Regulation 1223/2009 |
EU regulatory requirements (for export): PIF / Product Information File (Art. 11), CPNP notification (Art. 13), labeling (Art. 19), allergens (Annex III), cosmetovigilance (Art. 23) |
PIF procedure
CPNP notification procedure
Compliant labeling
Allergens
Cosmetovigilance
Mapping matrix
|
| Not included |
Documents specific to each product and each formula — which must be drafted case by case by your team, your safety assessor, or your Responsible Person |
Complete PIF (per product)
FDA product listing entries (per SKU)
Filled-in safety substantiation (Section 608, MoCRA)
Cosmetic Product Safety Report (per product, EU Art. 10)
Manufacturing formulas
Detailed manufacturing instructions (per product)
Finished product technical data sheets (per SKU)
Filled-in CPNP notifications (per product, EU)
|